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Product Help

Would you like more information to a product? We provide answers to frequently asked questions from the following list of products.

Compression Springs

Which Compression Springs are squared and ground?

Compression springs having the designation

  • 0C... are squared and ground from wire diameter d=0,50
  • 0X... are squared and ground from wire diameter d=0,50
  • 0D... are squared and ground from wire diameter d=1,00

 

Material for springs

Febrotec Search

Data Table Search

  • Type search value/s in white free data fields
  • Enter select to get the table of springs with search value
  • Multiple clicks on table header will show minimum or maximum assortment accordingly

 

You may search for

  • Alternative product numbers
  • Spring designations generally used
  • Dimensions
  • DIN designation

 

Input at Febrotec Search

Search for

Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

Compression Springs

What expansion does a Compression Spring exhibit upon compression?

  • Compression springs expand when they are compressed
  • The enlargement of the outside diameter under load deltaDA in mm is calculated with solid height LbI and free bearing of the spring ends:     deltaDa= 0.1*m²-0.8md-0.2d²/Dm 
  • m=Lo-d/if for springs with squared and ground ends and m=Lo-2.5d/if for springs with unsquared, unground ends
  • d = wire diameter [mm]
    Dm = average coil diameter [mm]
    Lo = length of unloaded spring [mm]
    if = number of spring coils
    Lbl = solid length [mm]
  • We offer as download a free calculation program for compression springs on our homepage, in which the expansion of the compression springs can be calculated

What surfaces are provided for Compression Springs?

  • Compression springs made of the material 1.1200 spring steel are oiled
  • Compression springs made of the material 1.4310 stainless steel are dry

What is the winding direction for Compression Springs?

  • The standard winding direction of compression springs is right hand winding.
  • This means that if you look through the spring axis, the winding of a spring wound to the right moves away clockwise.

What is the service life of Compression Springs for a force F1?

  • The actual service life of a compression spring depends, among other things, on the spring deflection between the two compression points and their position relative to the spring length. Thus, the service life differs for each spring.
  • Contact us for help with the design and calculation of your application problem

What are the outside diameter tolerances and spring rate tolerances for Compression Springs?

  • Compression springs with designation 0D... all tolerances are according DIN 2076
  • Compression springs with designation 0C... tolerances are as follows:

 Da Outside Diameter

 [mm] 

Tolerance Outside Diameter

[mm]

Tolerance Spring Rate/Force

[%]

1.45 - 3,02 +-0,08 +-10
3,05 - 6,10 +-0,13 +-10
6,12 - 12,70 +-0,20 +-10
12,73 - 25,40 +-0,38 +-10
25,43 - 31,12 +-0,51 +-10
31,14 - 37,08 +-0,76 +-10
37,11 - 50,08 +-1,02 +-10

Material for springs

What happens when a Compression Spring is set?

  • Spring setting refers to a compression spring which after being compressed for the first time does not return to its original favourable length. This means that after setting, the material elasticity is inadequate to carry the load of the spring. The load the spring produces will be at a lower height and possibly less than required.

What is the spring rate or spring constant of a Compression Spring?

  • If the spring rate c [N/mm] is multiplied by the travel s [mm], the spring force F [N] is obtained
    F=c•s
  • “Spring rate” and “spring constant” are synonymous terms
  • As a rule, springs have a linear displacement-force ratio
  • There are exceptions for certain forms of springs such as conical springs, compression springs with different pitches, disc springs, e.g. slotted disc springs with a degressive/progressive displacement-force curve

Exception

  • Constant force springs have almost the same force over the travel
  • In the case of extension springs, the linear force-deflection curve can begin at a higher level due to the pretensioning produced during winding

What is the solid height of the Compression Spring?

  • If you compress compression springs so far that all coils are touching and no more force can be exerted by the spring the remaining length of the spring is referred to as the solid height
  • For Febrotec, this dimension is only a reference dimension; the number of coils can be varied in order to enable tolerance compensation with regard to spring forces in production

Febrotec Search

Data Table Search

  • Type search value/s in white free data fields
  • Enter select to get the table of springs with search value
  • Multiple clicks on table header will show minimum or maximum assortment accordingly

 

You may search for

  • Alternative product numbers
  • Spring designations generally used
  • Dimensions
  • DIN designation

 

Input at Febrotec Search

Search for

Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

Die Springs DIN & ISO

Material for springs

What is the maximum force that a Die Spring can achieve?

  • Die springs are designed for situations where considerable loads are applied in a very confined space, particularly in the case of press dies
  • The use of chromium-vanadium/CrSi steels in accordance with SAE 6150 permits maximum loads to be combined with a long service life
  • Die springs are classified in groups according to diameter. However, with this system, die springs with the same mounting dimensions can be selected in accordance with different load requirements
  • This increases the durability of stamping, bending and other dies
  • Each group of die springs is arranged according to a color code system, in order of increasing load. Die springs in accordance with the ISO 10243 standard
  • The solid length is approx. Ln; here the maximum forces are achieved
  • For frequencies greater than 1000 strokes/minute, the following values should be observed in the case of springs with the designation 0R....
    Green: 25% to 30% compression
    Blue: 20% to 25% compression
    Red: 15% to 20% compression
    Yellow: max. 15% compression

Springs with the designation 0ST... have the following color codes and load types

  • Medium loads = Blue
    Medium heavy loads = Red
    Heavy loads = Gold
    Extra heavy loads = Green

What material are Die Springs made of?

  • Die springs are manufactured from hardenable chromium-silicon steels

What are the length tolerances of Die Springs?

Tolerance Raymond die springs ISO 10243

 Raymond Die springs with part no. 0R... 

 

Unloaded

Length Lo [mm]

Tolerance of Unloaded

length [%]

000-064 -3 +3
070-115                          -2,5 +2,5
127-305 -2 +2

 

Raymond Die springs with part no. 0ST... NAAMS

(North American Automotive Metric Standard)

Unloaded Length

Lo [mm]

Tolerance of

Unloaded

Length

[mm]

 
000-060 +0 +2,5
061-105 +0 +3,5
106-200 +0 +5,0
201-250 +0 +6.5
251-305 +0 +10,5

What is the difference between Raymond and ISO Die Springs and what are their colour codes?

  • Both types of indicated die springs are produced by Associated Spring Raymond with the highest quality standard
  • The ISO springs with the designation 0R... were defined subsequently by the ISO standardization organization and are intended for use with stamping and forming dies
  • Many dimensions of the two series of springs are absolutely identical in terms of external measurements; however, the series have different color coding systems
  • It should be kept in mind that the ISO has set such large tolerances that e.g. the rounding of the edges and the profile cross-sections can exhibit great variation with the resulting solid lengths
  • Our products traditionally have a demonstrably long service life, which is due to very good quality.

 

Colour code differences die springs


                                         Raymond                 ISO-10243

  • Leicht/light                        Blau/blue                        Grün/green
    Mittel/medium                   Rot/red                           Blau/blue
    Schwer/heavy                   Gelb/yellow                    Rot/red
    Extra Schwer/extra heavy Grün/green                 Gelb/yellow 

Additionally, we offer die springs according to the Japanese Industrial Standard JIS.

Febrotec Search

Data Table Search

  • Type search value/s in white free data fields
  • Enter select to get the table of springs with search value
  • Multiple clicks on table header will show minimum or maximum assortment accordingly

 

You may search for

  • Alternative product numbers
  • Spring designations generally used
  • Dimensions
  • DIN designation

 

Input at Febrotec Search

Search for

Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

What is the highest temperature at which a Die Spring can be used?

  • The maximum temperature for using CrSi or CrV steel die springs is 240°C
  • The identification colour remains intact at these temperatures
  • With average material strengths of ~600N/mm², the force loss at this temperature is approx. 10%

Conical Springs

Material for springs

How far can you compress a Conical Spring?

  • Conical springs are designed with a spring rate i.e. the pitch is variable
  • The solid height is much shorter than compared to compression springs
  • In the case of spring deflection, the solid height is determined by winding up to a maximum of 2 wire diameters
  • We are happy to calculate conical springs for you; if you have special requests, please contact us

 

 

 

Why does the Conical Spring from Febrotec have a spring rate?

  • Each of our conical springs has a changing pitch which results in a longer part of the linear spring rate
  • Conventional conical springs usually have a constant pitch which results in a progressive spring rate

What material are Conical Springs made of?

  • Conical springs are made of material according to DIN 17224 - 1.4310 Stainless spring steel wire
  • An application up to 260° Celsius is possible

What is the end shape and spring coil direction of Conical Springs?

  • The ends of conical springs are laid out and not ground
  • The springs are right-hand coiled

Febrotec Search

Data Table Search

  • Type search value/s in white free data fields
  • Enter select to get the table of springs with search value
  • Multiple clicks on table header will show minimum or maximum assortment accordingly

 

You may search for

  • Alternative product numbers
  • Spring designations generally used
  • Dimensions
  • DIN designation

 

Input at Febrotec Search

Search for

Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

Compression Springs Ceramic

What is the advantage of the Ceramic Compression Spring?

Would you like to use springs in the high temperature range or in strong acids?

 

The solution for this problem:

Ceramic springs

produced by: NHK Yokohama Japan

 

Why ceramic springs:

high temperature resistance


non-magnetic


corrosion resistance


high insulating properties

 


Siliconnitride has excellent characteristics

  • Siliconitride compresses when moving from the alpha to the beta-phase
  • This process creates structures with embedded bars
  • These structures create the high strength of silcon nitride

 

Properties of different materials

Comparison table for physical properties of different materials

 

 Material

Siliconnitride

PSZ

AISI304

INCONEL 718*

Specific weight

3,2-3,25 6,05-6,1 7,93 8,19

Hardness (Gpa)

16-19 13-15 3,6-5,3 3,7-4,0

Young-modulus (Gpa)

275-295 186-196 196 200

Shearing modulus  (Gpa)

110-117 73-78 79 77

 

At room temperature

* bases on brochure published by: The International Nickel Company, Inc.

 

Keramik1

Strength at high temperature applications

  • The strength of siliconnitride remains constant in the range between room temperature and 1000° Celsius
  • The strength remains on a level of 200MPa with an error of 0,1% at a temperature between room temperature and 1200° Celsius
  • After fatigue tests at 900°C no deformations were recorded


    Keramik2



 

Material for springs

Febrotec Search

Data Table Search

  • Type search value/s in white free data fields
  • Enter select to get the table of springs with search value
  • Multiple clicks on table header will show minimum or maximum assortment accordingly

 

You may search for

  • Alternative product numbers
  • Spring designations generally used
  • Dimensions
  • DIN designation

 

Input at Febrotec Search

Search for

Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

Gas Struts

Febrotec Search

Data Table Search

  • Type search value/s in white free data fields
  • Enter select to get the table of springs with search value
  • Multiple clicks on table header will show minimum or maximum assortment accordingly

 

You may search for

  • Alternative product numbers
  • Spring designations generally used
  • Dimensions
  • DIN designation

 

Input at Febrotec Search

Search for

Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

Gas Struts

Where is the test force of a Gas Strut measured?

  • The test force for a gas strut is shown in the diagram at point P1
  • The piston rod is pressed in up to 5 mm before the end stop, then the strut is relieved up to 5mm before total deflection and at this point (P1) the test force is measured


Handkraft

Can Gas Struts be pressurized?

  • Yes, we can set the desired pressure in the cylinder ex-works
  • When selecting the cylinders in our shop, you may define the required pressure using a selection field
  • A gas strut with an individual force set once cannot be reset
  • For prototypes we have pressure-adjustable cylinders (V-series X-series) available where you can adjust the pressure yourself by means of a release valve. Dismantling the gas pressure strut for this is not necessary

 

How does a Gas Strut work?

  • A gas strut consists of a piston rod which moves in a closed cylinder under pressure. The piston rod has a piston at the end which prevents it from sliding out of the cylinder and which guides the piston rod. The force of the gas pressure spring is calculated from the cross-section of the piston rod times the pressure in the cylinder. The higher the gas pressure, the higher the force of the cylinder. Filling the gas strut with incombustible nitrogen has the advantage that the relatively large gas molecules can be better prevented from escaping from the cylinder by the seal.
  • Gas struts are most commonly used as a counterbalance for raising and lowering doors and hatches. Typical applications are vehicle tailgates and boot lids, luggage compartments, skylights and machine guards.
  • The tube containes a small amount of oil to lubricate the rod and to control damping at the end of the stroke. Gas struts should always be mounted with the rod downwards to prolong their service life.

 

What are the differences between Gas Struts, Gas Pressure Dampers and Nitrogen Cylinders in our Gas Strut series?

Nitrider® N-Series

  • Gas strut, utilising the latest sealing technology* for a longer service life
  • Black coated body and durable rod with nitrided anti-corrosive surface specified at 144 hours resistance per ASTM-B117 salt spray test
  • Conforms to most automotive requirements
  • A selection of end fittings is available for all sizes
  • An ideal choice where exceptional quality, corrosion resistance and overall black appearance are important for your application

    Varilift® V-Series

  • User adjustable version of the Nitrider® GAS strut
  • A bleed valve is fitted to enable the user to adjust the initial force of the strut 
  • Each size is pressurized to the maximum vailable initial force for that range
  • Ideal for prototyping new applications and those which cater for varying weights
  • A black coated body and durable rod with nitrided anti corrosive surface specified at 144 hours resistance per ASTM-B117 salt spray test
  • Conforms to most automotive requirements


    Stainless Steel - S-Series

  • Made from AISI 316 - (1.4401 - V4A) steel
  • Suited to exposure to harsh enviromental conditions and will not rust or corrode
  • Ideal for applications in the marine, food, and chemical industry 
  • A selection of end fittings is available for all sizes.


    Stainless Steel -Varilift® X-Series

  • User adjustable version of the stainless steel gas strut
  • A bleed valve is fitted to enable the user to adjust the initial force of the strut
  • Each size is pressurised to the maximum available initial force for that range
  • Once installed, the adjustment may be made without removing the strut, saving considerable time and effort
  • Ideal for prototyping new applications and those which cater for varying weights

 

* High tech sealing technology: >6mm rod diameter 2 cylinder sealings.

How do I mount a Gas Strut?

  • The piston rod of the gas strut should normally be at the bottom when at rest, as the oil present in the cylinder on the seal and the guide ensures a longer service life
  • The minimum angle to the horizontal should be 30° with the piston rod pointing downwards
  • This also applies to the storage of gas struts
  •  Suitable for temperatures between -30°C to +80°C and have a different force depending on the temperature (gas expansion).
  • Radial forces (transverse to the piston rod) must be avoided
  • Do not lubricate the outer piston rod with grease or oil
  • Keep the piston rod free of dirt and dust
  • Do not use oils or solvents for cleaning
  • Only 90% of the complete stroke should be used in order not to continually move the quantities of grease and oil at the end of the stroke

 

 

What do I do if the Gas Strut has lost pressure?

  • If the nitrogen in the cylinder has completely or partially escaped through the seal between the piston rod and the seal, do not try to open the cylinder or fill it with gas - this is a very dangerous process due to the remaining high internal cylinderical pressure!
  • Please contact us in the event of a problem. We will help you to find a solution.
  • If there is no information regarding the force of the cylinder on your defective gas pressure strut please contact us. We have adjustable gas struts V-series in our program.

 

 

 

 

 

Would you like help from Febrotec for the design of Gas Struts for flaps or doors?

  • Our engineers would be pleased to advise you on the optimal use of gas struts
  • Using our calculation program we can design individual gas struts or a series of gas struts for you
  • With the hand force you require, even large constructions, such as window systems, ventilation grilles, solar systems, service flaps, machine hoods, vehicle boot lids, sales car shutters and folding beds can be optimally opened and closed in the motor home area

 

 

 

Can I return a supplied Gas Strut if the pressure is insufficient?

  • The pressure of every gas strut is individually adjusted in the cylinder according to the individual force selected by the customer
  • For this reason Febrotec cannot take back any cylinders

Febrotec Search

Data Table Search

  • Type search value/s in white free data fields
  • Enter select to get the table of springs with search value
  • Multiple clicks on table header will show minimum or maximum assortment accordingly

 

You may search for

  • Alternative product numbers
  • Spring designations generally used
  • Dimensions
  • DIN designation

 

Input at Febrotec Search

Search for

Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

Safety data sheet and installation instructions for Gas Struts

 IMPORTANT SAFETY INFORMATION

  •  Please read these instructions carefully before you install this product
  • Incorrect installation may invalidate product warranty
  • Gas Struts (also known as Gas Springs)
  • Gas Springs contain Nitrogen gas at high pressure
  • Please dispose of used items carefully

 

Instructions for Installation

  • Gas struts should be mounted at an angle of 60° to the vertical with the piston rod down to ensure lubrication of the cylinder seals. The gas springs should be mounted without lateral forces. End fittings must be fully screwed into position on both ends prior to final location.
  • Gas struts contain nitrogen under high pressure. The cylinder should never be opened, punctured or exposed to high temperatures. Handle the piston rod with great care, as damage will result in consequential damage to the internal seals. The piston rod should not be scratched, soiled, painted, lubricated or bent. Damage to the piston rod will void the warranty
  • All gas struts have a seal between piston rod and cylinder. This seal is wetted with internal oil to ensure optimum functioning of the system. For this reason, gas struts should be installed with the piston rod pointing downwards.

  • Take great care when assembling and disassembling the gas pressure strut, as the pressure in the cylinder can generate dangerous forces.
  • Gas struts are not designed for transverse or lateral forces. If possible, use ball fasteners. To avoid bending the gas spring, the application should take the proportions of the cylinder into consideration.
  • Only 90% of the complete stroke should be used in order not to move the quantities of grease and oil at the end of the stroke again and again.
  • Ensure that the end fittings are fully fastened. If it is necessary to align the fastenings, the greatest care and attention should be taken.
  • Gas struts should not be used for more than 15 strokes/minute, otherwise disproportionately high heat generation due to friction will destroy the internal seals. We recommend using mechanical stops to limit the stroke of the cylinder.

 

Varilift® GAS StrutS

  • Varilift® gas struts contain nitrogen under high pressure. Never open, puncture or expose the cylinder to high temperatures. The Varilift® gas struts lose power in the long term. You should check periodically whether the desired function is still guaranteed. Otherwise, the gas pressure strut must be replaced.

 

INSTRUCTIONS to set the Varilift® VALVE

  • The Varilift gas strut® is fitted with a release valve (A) at the body end of the unit. This valve can be used to release gas from the unit to lower the force required to compress or extend it
  • Prior to attempting to perform this gas release, extreme care should be taken to prevent injury if too much gas is released
  • Where possible, it may be advantageous to increase the panel weight by 10% when performing this operation to prevent over release of the gas
  • To release gas from the unit use an allen key provided to unscrew the lock screw (B) at the side on the valve
  • Slowly unscrew the lock screw (anti-clockwise) until the gas can be heard escaping. Immediately re-lock the screw and try the unit
  • Extreme care should be taken during this operation as a small amount of discharge dramatically lowers the pressure of the unit
  • When using 2 struts on an application, adjust struts in sequence until the correct operation is achieved.

 Do not under any circumstances remove the adjustment screw from the valve.

 

What is the maximum permissible ambient temperature for Gas Struts?

  • The maximum permissible ambient temperature for gas struts is between -30°C and +80°C

What is the service life of Gas Struts?

  • The maximum service life of 30000 load cycles for the N and S series and is strongly dependent on environmental conditions such as dust and abrasive components of the ambient air
  • One can assume a power loss of approx. 10%

Gas Struts with Welded Ends

Febrotec Search

Data Table Search

  • Type search value/s in white free data fields
  • Enter select to get the table of springs with search value
  • Multiple clicks on table header will show minimum or maximum assortment accordingly

 

You may search for

  • Alternative product numbers
  • Spring designations generally used
  • Dimensions
  • DIN designation

 

Input at Febrotec Search

Search for

Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

What should I do if the Gas Strut has lost pressure?

  • If the nitrogen in the cylinder has completely or partially escaped through the seal between the piston rod and the seal, do not try to open the cylinder or fill it with gas - this is a very dangerous process due to the high internal cylinder pressure!

Please do not hesitate to contact us if you have a problem. We would be happy to help you find another solution.

Would you like help from Febrotec for the design of gas springs for flaps or doors?

  • Our engineers would be pleased to advise you on the optimal use of gas struts
  • With our calculation program we can design individual gas struts or a series of gas struts for you
  • By using the hand force you require, even large constructions, such as window systems, ventilation grilles, solar systems, service flaps, machine hoods, vehicle boot lids, sales car shutters and folding beds can be optimally opened and closed in the motor home area

Can I return a supplied Gas Strut if the pressure is insufficient?

  • The pressure of every gas strut is individually adjusted in the cylinder according to the individual force selected by the customer
  • For this reason Febrotec cannot take back any cylinders

Where is the test force of a Gas Strut measured?

  • The test force is measured at value P1 in the diagramme
  • The piston rod will be compressed until 5mm of total compressed position than the piston will be released until 5mm before total extension
  • At this point (P1) the test force is measured

 Handkraft

How does a Gas Strut work?

  • A gas strut consists of a piston rod which moves in a closed cylinder under pressure
  • The piston rod has a piston at the end which prevents it from sliding out of the cylinder and which guides the piston rod
  • The force of the gas pressure spring is calculated from the cross-section of the piston rod times the pressure in the cylinder
  • The higher the gas pressure, the higher the force of the cylinder
  • Filling the gas strut with incombustible nitrogen has the advantage that the relatively large gas molecules can be better prevented from escaping from the cylinder by the seal
  • Gas struts are most commonly used as a counterbalance for raising and lowering doors and hatches
  • Typical applications are vehicle tailgates and boot lids, luggage compartments, skylights and machine guards
  • The tube containes a small amount of oil to lubricate the rod and to control damping at the end of the stroke
  • Gas struts should always be mounted with the rod downwards to prolong their service life

What are the differences between Gas struts, Gas Pressure Dampers and Nitrogen Cylinders in our Gas Strut series?

 Nitrider® N-Series

  • Gas strut, utilising the latest sealing technology* for a longer service life
  • black coated body and durable rod with nidrited anti-corrosive surface specifiedat 144 hours resistance per ASTM-B117 salt spray test
  • conforms to most automotive requirements
  • a selection of end fittings is available for all sizes
  • an ideal choice where exceptional quality, corrosion resistance and overall black appearance are important for your application

    Varilift® V-Series

  • user adjustable version of the Nitrider® GAS strut
  • a bleed valve is fitted to enable the user to adjust the initial force of the strut 
  • each size is pressurized to the maximum vailable initial force for that range
  • ideal for prototyping new applications and those which cater for varying weights
  • black coated body and durable rod with nitrided anti corrosive surface specified at 144 hours resistance per ASTM-B117 salt spray test
  • conforms to most automotive requirements


    Stainless Steel - S-Series

  • made from AISI 316 - (1.4401 - V4A) steel
  • suited to exposure to harsh enviromental conditions and will not rust or corrode
  • ideal for applications in the marine, food, and chemical industry 

    A selection of end fittings is available for all sizes.


    Stainless Steel -Varilift® X-Series

  • user adjustable version of the stainless steel gas strut
  • a bleed valve is fitted to enable the user to adjust the initial force of the strut
  • each size is pressurised to the maximum available initial force for that range
  • once installed, the adjustment may be made without removing the strut, saving considerable time and effort
  • ideal for prototyping new applications and those which cater for varying weights

 

* high tech sealing technology: >6mm rod diameter 2 cylinder sealings

 

What is the service life of Gas Struts?

  • The maximum service life of 30000 load cycles for the N and S series and is strongly dependent on environmental conditions such as dust and abrasive components of the ambient air
  • One can assume a power loss of approx. 10%

What is the maximum permissible ambient temperature for Gas Struts?

  • The maximum allowable ambient temperature for gas struts is between -30°C and +80°C

Safety Data Sheet and Installation Instructions for Gas Struts

  IMPORTANT SAFETY INFORMATION

  •  Please read these instructions carefully before you install this product
  • Incorrect installation may invalidate product warranty
  • Gas Struts (also known as Gas Springs)
  • Gas Springs contain Nitrogen gas at high pressure
  • Please dispose of used items carefully

 

Instructions for Installation

Gas struts should be mounted at an angle of 60° to the vertical with the piston rod down to ensure lubrication of the cylinder seals. The gas springs should be mounted without lateral forces. End fittings must be fully screwed into position on both ends prior to final location.

Gas struts contain nitrogen under high pressure. The cylinder should never be opened, punctured or exposed to high temperatures. Handle the piston rod with great care, as damage will result in consequential damage to the internal seals. The piston rod should not be scratched, soiled, painted, lubricated or bent. Damage to the piston rod will void the warranty

All gas struts have a seal between piston rod and cylinder. This seal is wetted with internal oil to ensure optimum functioning of the system. For this reason, gas struts should be installed with the piston rod pointing downwards.

Take great care when assembling and disassembling the gas pressure strut, as the pressure in the cylinder can generate dangerous forces.

Gas struts are not designed for transverse or lateral forces. If possible, use ball fasteners. To avoid bending the gas spring, the application should take the proportions of the cylinder into consideration.

Only 90% of the complete stroke should be used in order not to move the quantities of grease and oil at the end of the stroke again and again.

Ensure that the end fittings are fully fastened. If it is necessary to align the fastenings, the greatest care and attention should be taken.

Gas struts should not be used for more than 15 strokes/minute, otherwise disproportionately high heat generation due to friction will destroy the internal seals. We recommend using mechanical stops to limit the stroke of the cylinder.

 

Varilift® GAS StrutS

Varilift® gas struts contain nitrogen under high pressure. Never open, puncture or expose the cylinder to high temperatures. The Varilift® gas struts lose power in the long term. You should check periodically whether the desired function is still guaranteed. Otherwise, the gas pressure strut must be replaced.

 

INSTRUCTIONS to set the Varilift® VALVE

The Varilift gas strut® is fitted with a release valve (A) at the body end of the unit. This valve can be used to release gas from the unit to lower the force required to compress or extend it. Prior to attempting to perform this gas release, extreme care should be taken to prevent injury if too much gas is released. Where possible, it may be advantageous to increase the panel weight by 10% when performing this operation to prevent over release of the gas. To release gas from the unit use an allen key provided to unscrew the lock screw (B) at the side on the valve. Slowly unscrew the lock screw (anti-clockwise) until the gas can be heard escaping. Immediately re-lock the screw and try the unit. Extreme care should be taken during this operation as a small amount of discharge dramatically lowers the pressure of the unit. When using 2 struts on an application, adjust struts in sequence until the correct operation is achieved.

 Do not under any circumstances remove the adjustment screw from the valve.

 

Varilift Sicherheitshinweis

 

 

Can Gas Struts be pressurized?

  • Yes, we can set the desired pressure in the cylinder ex-works
  • When selecting the cylinders in our shop, you may define the required pressure using a selection field
  • A gas strut with an individual force set once cannot be reset
  • For prototypes we have pressure-adjustable cylinders (V-series X-series) available, which you can adjust the pressure yourself by means of a release valve. Dismantling the gas pressure strut for this is not necessary

Gas Strut Brackets

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Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

EN 16983 (DIN 2093) & Belleville Disc Springs

Which Disc Spring groups are available?

Group 1 

  • Disc springs with material thickness < 1.25 mm 
  • no bearing surface or reduced material thickness 
  • punched, cold-formed, rounded edges

Group 2 

  • Disc springs with material thickness 1.25 mm to 6.0 mm 
  • no bearing surface or reduced material thickness 
  • punched, cold-formed, Da and Di turned, optional rounded edges (precision-cut, cold-formed, rounded edges)

Group 3

  • Disc springs with material thickness > 6.0 mm to 14.0 mm 
  • bearing surface and reduced material thickness 
  • cold- or hot-formed, turned on all sides, rounded edges

What are Disc Spring series?

For each diameter combination listed in DIN 2093 there are three different disc spring series:

 

Series A 

  • high spring force - approximately linear characteristic

 

Series B

  • medium spring force - slightly degressive characteristic

 

Series C

  • low spring force - strongly degressive characteristic

What force tolerances are specified for Disc Springs according to DIN 2093?

Group 1 

  • t < 1.25 mm - spring force +25% -7.5%

 

Group 2 

  • t < 1.25 mm to t = 3.0 mm - spring force +15% -7.5%

 

Group 2

  • t > 3.0 mm to t = 6.0 mm   - spring force +10% -5.0%

 

Group 3 

  • t > 6.0 mm to t = 14.0 mm - spring force +-5.0%

What materials are used to manufacture Disc Springs?

Carbon steel (Ck67)

  • used for all DIN 2093 disc springs with t < 1 mm.


Chromium-vanadium in accordance with DIN EN 10132-4 (51CrV4)

  •  used for all DIN 2093 disc springs with t > 1 mm
  • used with a modulus of elasticity E = 206,000 N/mm2 and a Poisson coefficient ´ü = 0.3


Material 1.1231 

  • carbon steel 
  • operating temperature up to 80 °C max.


Material 1.1248 

  • carbon steel
  • operating temperature up to 80 °C max.


Material 1.4310 

  • V2a stainless spring steel 
  • heat-resistant, but not to be used above 150 °C


Material 1.4568

  • V4a stainless spring steel
  • heat-resistant up to 350 °C

What overall height tolerances are specified in DIN 2093 for Disc Springs?

 Group

t - Material Thickness

 L0 Tolerance

 1  <1.25  +0.10/-0.05
 2 t>1.25 - 2.0
t>2.0 - 3.0
t>3.0 - 6.0
+0.15/ -0.08
+0.20/ -0.10
+0.30/ -0.15
 3 t >6.0 -14.0  +/ - 0.3

 

 

 

What is the guide tolerance between shaft and hole?

 The values refer to the difference in diameter.

 

Di/Da

 

[mm]

Guide Tolerance

DIN  2093

[mm]

Guide Tolerance - Our Recommendation

 [mm]

bis 16 0,2 0,15
>16-20 0,3 0,20
>20 bis 26 0,4 0,25
>26 bis 31,5 0,5 0,30
>31,5 bis 50 0,6 0,40
>50 bis 80 0,8 0,60
>80 bis 140 1,0 0,75
140 bis 250 1,6 1,20
250 bis 660 -- 2,60

What counterpart material should be used for Disc Springs?

  • Case-hardened (depth min. 0.8 mm) and ground counterparts/guide elements with a hardness of at least 55 HRC have proven themselves in dynamic applications

What are the maximum operating temperatures for Disc Springs?

Material 1.1231 - Ck67 carbon steel 

  • max. 80 °C

 

Material 1.8159 - 51CrV4 chromium-vanadium

  • max. 100 °C


Material 1.4310 - chromium-nickel stainless steel 

  • max. 150 °C


Material 1.4568 - chromium-nickel-aluminium stainless steel 

  • max. 350 °C

Material 2.4669 - Inconel X750

  • max. 600 °C depending on the type of heat treatment.

Which surfaces do Disc Springs in accordance with DIN 2093 have?

  • All disc springs made from carbon steels and CrV steels are phosphated and oiled

What has to be taken into account when stacking Disc Springs?

The best disc spring arrangement is that which uses the smallest possible number of disc springs.

The friction increases as the number of disc springs in the stack increases. Therefore, in the case of multiple layers for dynamic operation, no more than 2 to 3 springs should be used in parallel.

As a guide value for stack length=Lo we recommend:

  • Lo<=3*Da where the outside diameter=Da. If a greater length cannot be avoided, the stacks should be subdivided by rigid intermediate washers
  • Guidance of the disc springs should take place on the inside or the outside; the hardness of the guide mechanism, at 55 to 56 HRC, should exceed that of the disc springs

What are Disc Springs Belleville?

  • Disc Springs Belleville are disc springs from the inch size range and often have greater material thicknesses or different proportions than comparable DIN 2093 disc springs
  • The dimensions are determined in inches

What type of lubrication should be provided for Disc Springs?

  • The lower the friction, the lower the wear between the disc springs and adjacent components
  • Oil, grease, paste with molybdenum disulfite or other solid lubricants reduce the friction coefficient

What corrosion protection do Disc Springs have?

  • The disc springs we offer are made of carbon steel and have a protective layer of zinc phosphate
  • A corrosion protection oil is stored in this zinc phosphate layer
  • Stainless steel disk springs have no additional surface protection against corrosion

Material for springs

With what torque are nuts for Disc Springs tightened?

If a disc spring is preloaded by means of a threaded connection (e.g. for temperature compensation), how is the torque calculated for loading the disc spring?

  • The formula is: F1*Pi*2*l/P=F2
  • F1 = force on lever arm in N
    Pi = 3.14
    l = length of lever arm in mm
    P = thread pitch in mm
    F2 = force in axial direction (i.e. in the direction of the load on the disc spring) in N
    MD = torque in Nmm
  • or F1*l=F2*P/Pi*2
  • or Md=F2*P/Pi*2
  • When putting the torque into the screw-thread-system the friction factor has to be taken into consideration.

What is the outside diameter tolerance of Disc Springs according to DIN 2093?

Tolerances for Disc Springs according to DIN 2093

  • Outside diameter: zone of tolerance h12
  • Inside diameter: zone of tolerance H12

For the Coax Position

  • Outside diameter <=50mm: 2 . IT11
  • Outside diameter   >50mm: 2 . IT12

 Da/Di


  [mm]

Tolerance
DA=Outside Diameter

[mm]

Tolerance
Di=Inside Diameter

[mm]

Coax

>3 bis 6 0/-0,12 +0,12/0 0,15
>6 bis 10 0/-0,15 +0,15/0 0,18
>10 bis 18 0/-0,18 +0,18/0 0,22
>18 bis 30 0/-0,21 +0,21/0 0,26
>30 bis 50 0/-0,25 +0,25/0 0,32
>50 bis 80 0/-0,30 +0,30/0 0,60
>80 bis 120 0/-0,35 +0,35/0 0,70
>120 bis 180 0/-0,40 +0,40/0 0,80
>180 bis 250 0/-0,46 +0,46/0 0,92
>250 bis 315 0/-0,52 +0,52/0 1,04
>315 bis 400 0/-0,57 +0,57/0 1,14
>400 bis 500 0/-0,63 +0,63/0 1,26

What is the influence of friction on the force in the disc spring column?

A large number of influences such as surface roughness, edge rounding, lubricants etc. do not allow an exact determination of the friction.

Experience values with the different spring sizes result in the following loss of force due to friction between deflection and deflection forces (Hysteresis).

  • single fold layering --> +-2...3%
  • 2-fold parallel layering --> +-4...6%
  • 3-fold parallel layering--> +-6...9%
  • 4-fold parallel layering --> +-8...12%
  • 5-fold parallel layering -->+-10-15%  

What is the length L1 of the Disc Spring?

  • The length L1 is 75% of possible travel of a disc spring

Febrotec Search

Data Table Search

  • Type search value/s in white free data fields
  • Enter select to get the table of springs with search value
  • Multiple clicks on table header will show minimum or maximum assortment accordingly

 

You may search for

  • Alternative product numbers
  • Spring designations generally used
  • Dimensions
  • DIN designation

 

Input at Febrotec Search

Search for

Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

Disc Springs for Ball Bearings

What is the Ball Bearing Disc Spring, unslotted, used for?

  • Unslotted disc springs for ball bearings provide axial preloading of deep groove ball bearings, and can compensate for differences caused by dimension deviations
  • In dynamic loading the disc springs absorb vibrations generated by the deep groove ball bearings, and also result in noise reduction and extended durability of the deep groove ball bearings

What is the deflection of Ball Bearing Disc Springs?

  • Due to their design, disc springs for ball bearings, not slotted, can be deflected up to the flat position, and no setting is to be expected

What has to be considered for the layering of Ball Bearing Disc Springs, not slotted?

  • Disc springs for ball bearings, not slotted, have a pronounced degressive spring characteristic curve
  • Therefore, it is not recommended to use alternately layered disc spring columns
  • In order to achieve higher forces, however, these disc springs can be stacked in the same direction; the friction effect between compression and compression (hysteresis) should be taken into account

What is tempering?

Tempering

  • Compression and extension springs are tempered in order to reduce the stresses indicated in the manufacture of the springs
  • This prevents an uncontrolled loss of force in the operation of compression springs and prevents possible loop failure in extension springs
  • For torsion springs, tempering is not absolutely necessary when loads are applied in the direction of rotation, which in any case is the only direction permitted according to technological principles

The following are standard values for tempering temperatures:

 

Materials


Music Wire 1.1200

  • 250 °C to 280 °C- see data below

              
Stainless Steel 1.4310 

  • 350 °C - 0,5 hours

          

Stainless Steel 1.4568 

  • 400 °C 1,0 hours

Copper Beryllium 1.1266

  • 310 bis 320°C -  2 hours  

              
Inconel 2.4669 

  • dependent on service temperature and basic hardness of wire

Approximate time for tempering

  • d~1mm        > 5 minutes
  • d~10-15 mm  10-25 minutes
  • d~20mm      >30 minutes

What is shot peening?

  • Shot peening is the cold working and polishing of the spring surface by bombardment with spherical shot or glass beads
  • The polishing retards possible crack formation
  • Shot peening increases durability by approximately 30%
  • For stainless spring steels, glass beads are used; for other spring steels, rounded wire shot from 0.6 mm to 0.9 mm is used, depending upon the diameter of the spring wire

What does “shear stress” mean?

  • "Shear stress" means that when a load is applied to springs, eccentric stresses (relative to the wire cross-section) occur

What is the tensile strength of Spring Wire?

The tensile strength [N/mm²] is listed in combination with the wire diameter.

 

 

Tensile strength

Rm[N/mm²)

 

Tensile strength

Rm [N/mm²)

 

Tensile strength

Rm [N/mm²)

 

Wire Diameter

 

1.1200

 

stainless

1.4310

 

stainless

1.4568

 

d [mm]

From

To

From

To

From

To

0,07 2660 2940 2200   2000 2250
0,08 2660 2940 2200 2450 2000 2250
0,09 2660 2940 2200 2450 2000 2250
0,10 2660 2940 2200 2450 2000 2250
0,11 2660 2940 2200 2450 2000 2250
0,12 2660 2940 2200 2450 2000 2250
0,14 2660 2940 2200 2450 2000 2250
0,16 2660 2940 2200 2450 2000 2250
0,18 2660 2940 2200 2450 2000 2250
0,20 2660 2940 2200 2450 2000 2250
0,22 2660 2940 2100 2350 1950 2200
0,25 2660 2940 2100 2350 1950 2200
0,28 2660 2940 2100 2350 1950 2200
0,30 2660 2940 2100 2350 1950 2200
0,32 2640 2920 2100 2350 1950 2200
0,34 2610 2890 2100 2350 1950 2200
0,36 2590 2870 2100 2350 1950 2200
0,38 2570 2850 2100 2350 1950 2200
0,40 2560 2830 2100 2350 1950 2200
0,43 2530 2800 2000 2250 1850 2100
0,45 2510 2780 2000 2250 1850 2100
0,48 2490 2760 2000 2250 1850 2100
0,50 2480 2740 2000 2250 1850 2100
0,53 2460 2720 2000 2250 1850 2100
0,56 2440 2700 2000 2250 1850 2100
0,60 2410 2670 2000 2250 1850 2100
0,63 2390 2650 2000 2250 1850 2100
0,65 2380 2640 2000 2250 1850 2100
0,70 2360 2610 2000 2250 1850 2100
0,75 2330 2580 1900 2150 1800 2050
0,80 2310 2560 1900 2150 1800 2050
0,85 2290 2530 1900 2150 1800 2050
0,90 2270 2510 1900 2150 1800 2050
0,95 2250 2490 1900 2150 1800 2050
1,00 2230 2470 1900 2150 1800 2050
1,05 2210 2450 1800 2050 1700 1950
1,10 2200 2430 1800 2050 1700 1950
1,20 2170 2400 1800 2050 1700 1950
1,25 2150 2380 1800 2050 1700 1950
1,30 2140 2370 1800 2050 1700 1950
1,40 2110 2340 1800 2050 1700 1950
1,50 2090 2310 1800 2050 1700 1950
1,60 2060 2290 1700 1950 1600 1850
1,70 2040 2260 1700 1950 1600 1850
1,80 2020 2240 1700 1950 1600 1850
1,90 2000 2220 1700 1950 1600 1850
2,00 1980 2200 1700 1950 1600 1850
2,10 1970 2180 1600 1850 1500 1750
2,25 1940 2150 1600 1850 1500 1750
2,40 1920 2130 1600 1850 1500 1750
2,50 1900 2110 1600 1850 1500 1750
2,60 1890 2100 1600 1850 1500 1750
2,80 1860 2070 1600 1850 1500 1750
3,00 1840 2040 1500 1750 1400 1650
3,20 1820 2020 1500 1750 1400 1650
3,40 1790 1990 1500 1750 1400 1650
3,60 1770 1970 1500 1750 1400 1650
3,80 1750 1950 1500 1750 1400 1650
4,00 1740 1930 1500 1750 1400 1650
4,25 1710 1900 1400 1650 1300 1550
4,50 1690 1880 1400 1650 1300 1550
4,75 1680 1860 1400 1650 1300 1550
5,00 1660 1840 1400 1650 1300 1550
5,30 1640 1820 1400 1650 1300 1550
5,60 1620 1800 1400 1650 1300 1550
6,00 1590 1770 1400 1650 1300 1550
6,30 1570 1750 1300 1550    
6,50 1560 1740 1300 1550    
7,00 1540 1710 1300 1550    
7,50 1510 1680 1300 1550    
8,00 1490 1660 1250 1500    
8,50 1470 1630 1250 1500    
9,00 1450 1610 1250 1500    
9,50 1430 1590 1250 1500    
10,00 1410 1570 1250 1500    
10,50 1390 1550        
11,00 1380 1530        
12,00 1350 1500        
12,50 1330 1480        
13,00 1320 1470        
14,00 1290 1440        
15,00 1270 1410        
16,00 1240 1390        
17,00 1220 1360        
18,00 1200 1340        
19,00 1180 1320        
20,00 1160 1300        

What is the fatigue limit?

Material fatigue test

  • Similar springs are subjected to cyclical stresses of decreasing magnitude
  • Each spring failure is plotted as a point on the curve, according to the number of cycles to failure
  • Springs that withstand the stresses for more than 10 million cycles are considered to be durable
  • The almost horizontal part of the curve defines the fatigue limit of the spring

What is fatigue failure and what is a Wöhler curve?

Material fatigue test

  • Similar springs are subjected to cyclical stresses of decreasing magnitude
  • Each spring failure is plotted as a point on the curve, according to the number of cycles to failure
  • Springs that withstand the stresses for more than 10 million cycles are considered to be durable
  • The almost horizontal part of the curve defines the fatigue limit of the spring

What is the strength of Spring Steels?

What is the elastic limit?

  • The maximum stress that a material can withstand without permanent deformation is referred to as the “elastic limit”
  • The yield point (Re) and the technical yield strength (Rp 0.2) are used as the basis of calculation

What is yield strength?

  • The stress associated with a non-proportional strain Ep is referred to as the “yield strength” (Rp 0.2).
  • Usually the technical elastic limit (at 0.01%), the 0.2 limit (at 0.2%) or the 1% yield strength is determined

What is the yield point?

What is patenting?

  • Patenting refers to the production of a fine lamellar pearlite structure in rod wire
  • Isothermal transformation can be achieved in low-alloy, largely eutectoid grades of steel
  • The wire attains high strength and ductility as a result of this heat treatment
  • Patenting by immersion in a bath is used to treat a wire coil; in the case of continuous patenting, the strands of unwound wires proceed next to one another through the heat treatment
  • Heating above the transformation point can be carried out in gas-heated furnaces or by means of resistance heating
  • Cooling takes place in a lead bath at 500 °C, or in air (air patenting)
  • The fine pearlite constitutes a favourable initial structure for subsequent drawing
  • In the case of multiple drawing, patenting is also repeated at intervals.Inventor: William Smith in 1870
  • The name “patenting” originated from the carefully guarded patent

What dimensions of Spring Steels do we stock?

1.1200 DIN 17223 spring steel wire, round

  • d = wire diameter > 0.1 mm to < 2 mm in 1/10 mm intervals (partially finer)
  • d = 2 mm to 3 mm in 2.1/2.2/2.25/2.3/2.5/2.7/2.8/3 mm
  • d = 3 mm to 4 mm in 3/3.2/3.5/3.6/3.75/4 mm
  • d = 4 mm to 12.5 mm in 0.5 mm intervals, as well as 4.3/4.75, as well as 5.3/5.6/6.3 mm
  • d > 12.5 mm, d=13 mm to 20 mm in 1.0 mm intervals

1.4310 DIN 17224 stainless spring steel wire, square wire

  • d = wire diameter 0,5 mm to 1,1 mm in 1/10 mm intervals as well as 0,5 mm polished and 1.25/1.5/2/3/4/4.5/5/6/7/8/10 mm
  • 1.4310 DIN 17224 spring steel wire, stainless V2a 
  • d = wire diameter 0.5 mm to 1.1 mm in 1/10 mm intervals, as well as 0.5 mm polished and 1.25/1.5/1.8/1.9/2.0/2.1/2.25/2.5/2.8/3.0/3.2/3.5/4.0/4.5/5.0/5.5/5.6/6.0/6.3/6.5/7.0/7.5/8.0/8.5/9.0/10.0/11.0/12.0/ 13.0/14.0/15.0/18.0/20.0 mm

 

1.4310 stainless spring steel wire, stainless V2a, square wire section

  • d = 2/3/4/5 mm

1.4568 - 1.4571 spring steel wire, stainless V4a

  • d = wire diameter 1.0/1.5/2.0/7.0/8.0 mm and additional dimensions upon request

2.4669 Inconel X750

  • d = wire diameter, from d = 0.3 mm to approx. 6.0 mm in 0.5 mm intervals

 

1.8159 - 50CrV4

  • d = wire diameter = 12 mm to 50 mm in mm intervals; 30 mm and above in 5 mm intervals; here it is also possible to pare to smaller dimensions.

All other materials and dimensions such as Incoloy HT800, titanium, beryllium copper, spring bronze and others are available upon request and availability of the material.

Material for springs

What does the outside diameter specification for Ball Bearing Disc Springs refer to?

  • The outside diameter refers to the dimension at flat position of the ball bearing disc spring

What is the force curve for Ball Bearing Disc Springs?

  • The force values given for ball bearing disc springs are derived from the available spring deflections
    s=Lo-t*0.5 or Lo-t*0.75

The displacement force curve is strongly degressive whereby

  • s=Suspension travel in mm
  • Lo=untensioned height of spring
  • t=material thickness in mm

Which spring steel dimensions do we process?

Disc Springs for Ball Bearings Material and Dimensions

 

1.1200 DIN 17223 spring steel wire, round

  • d = wire diameter > 0.1 mm to < 2 mm in 1/10 mm intervals (partially finer)
  • d = 2 mm to 3 mm in 2.1/2.2/2.25/2.3/2.5/2.7/2.8/3 mm
  • d = 3 mm to 4 mm in 3/3.2/3.5/3.6/3.75/4 mm
  • d = 4 mm to 12.5 mm in 0.5 mm intervals, as well as 4,25/4.3/4.75, as well as 5.3/5.6/6.3 mm
  • d > 12.5 mm
  • d=13 mm to 20 mm in 1.0 mm intervals 1.1200 spring steel wire,
    square wire - 1.5/2/3/4/4.5/5/6/7/8/10 mm


1.4310 DIN 17224 spring steel wire, stainless V2a

  • d = wire diameter 0.5 mm to 1.1 mm in 1/10 mm intervals, as well as 0.5 mm polished and 1.25/1.5/1.8/1.9/2.0/2.1/2.25/2.5/2.8/3.0/3.2/3.5/4.0/4.5/5.0/5.5/5.6/6.0/6.3/6.5/7.0/7.5/8.0/8.5/9.0/10.0/11.0/12.0/ 13.0/14.0/15.0/18.0/20.0 mm

 

1.4310 spring steel wire, stainless V2a, square

  • d = 2/3/4/5 mm


1.4568 - 1.4571 spring steel wire, stainless V4a

  • d = wire diameter 1.0/1.5/2.0/7.0/8.0 mm and additional dimensions on request

2.4669 Inconel X750

  • d = wire diameter, from d = 0.3 mm to approx. 6.0 mm in 0.5 mm intervals


1.8159 - 50CrV4

  • d = wire diameter, d = 8 mm to 50 mm in mm intervals; 30 mm and above in 5 mm intervals; here it is also possible to pare to smaller dimensions


All other materials and dimensions such as Incoloy HT800, Titanium, Beryllium Copper, Spring Bronze and others are available on request and according to availability of material on the market.

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  • Type search value/s in white free data fields
  • Enter select to get the table of springs with search value
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Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

Clover®Dome Spring Washers

Material for springs

What is the difference between a conventional Disc Spring and a Clover®Dome Disc Spring?

  • The Clover®Dome diaphragm spring is a conically shaped disc spring with specifically applied material reductions on the inner and outer diameter which results in a virtually uniformly circulating material strip and permits high deflections


    Tellerfeder Type Clover

 

  • The overall height of the disc spring Clover®Dome is approx. 10% of its outside diameter, while the height of the standard Belleville disc spring is only approx. 3% of its outside diameter
  • This means that the Clover®Dome disc spring achieves a 2 to 3 times higher spring deflection than a conventional disc spring
  • The result is a slightly lower spring rate than that of a conventional Belleville spring, but it is significantly higher than the spring rate of a compression spring
  • All Clover®Dome disc springs had had the set removed during the manufacturing process and may be compressed to solid height
  • When compressed to approx. 75%, the spring returns to its original height and does not flatten out

    Weg-Kraft-Verlauf

  • The disc spring can also be compressed to a flat position for static purposes
  • Different displacement-force curves depend on the ratio lifting height/material thickness
  • The resulting edges are heat-treated without tension
  •  After fine stamping, the edges are rounded and the surface is machined to achieve the highest quality

 

 

 

 



 

Can Clover®Dome disc springs be stacked?

Clover®Dome disc springs can be stacked in parallel and serial layers

  • In contrast to conventional disc springs, up to 7 Clover®Dome disc springs can be stacked in parallel layers

 

Tellerfederclover parallel

 

Tellerfederclover parallel

 

 

 

Tellerfederclover seriell

 

Tellerfederclover seriell

What material is the Clover®Dome disc spring made of?

  • Clover®Dome disc springs are manufactured from 17-7PH according to AMS5529
  • The material has slightly better properties than the material 1.4310
  • A long service life is ensured using clean surfaces during production



 

What load travel curves do Clover®Dome Disc Springs have?

  • Typical force-displacement curves of Clover®Dome disc springs
  • The ratio h/t indicates the stroke height/material thickness
  • Our Clover®Dome disc springs allow a higher spring deflection than a conventional disc spring

 

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  • Type search value/s in white free data fields
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Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

What are the force tolerances of Clover®Dome disc springs?

  • The force tolerance at force F1 is +-20%

Wave Spring Washers

What is the load travel curve of Wave Spring Washers?

Product group W61...

  • The load travel curve of theses precision spring washers can be regarded as linear
  • In the first 10% of travel, as well as at the end, there are steeper increases due tot the friction with the base material  

 

All other wave washers

  • These spring washers are used in preloaded applications for medium deflections
  • These washers have a higher overall height and load than precision washers W61...
  • Higher settlement occurs during the initial installation
  • No substantial further settlement occurs thereafter

What is the maximum force achieved by Wave Spring Washers?

Wave washer W61

In our table the force F1 is given for approx. 50% of the unstressed height Lo. In the case of static application and a flat position, one can assume that the maximum force is double the value shown for all parts with 3 waves.

  • With a parallel arrangement one achieves twice the force
  • All parts with more than 3 waves lengths below L1 should be avoided

 

What diameter tolerances do Wave Spring Washers have?

  • The inner and outer diameters are given for the flat position
  • The use of a wave spring does not change the outer diameter, while the inner diameter becomes slightly smaller

 

Material for springs

What characterises Wave Spring Washers?

  • Due to the triple wave, a three-line support is created when the wave spring washer is supported, which results in optimum force transmission, e.g. as a support for ball bearings
  • Precision type wave spring washers have defined load tolerances
  • Compression type wave spring washers do not have load tolerances
  • Wave spring washers are ideally suited for tolerance compensation
  • Wave spring washers can absorb vibrations; this results in smoother running and an extended service life for ball bearings

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  • Type search value/s in white free data fields
  • Enter select to get the table of springs with search value
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Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

Curved Washers

Material for springs

What is the maximum force that Curved Spring Washers can achieve?

  • In our table the force F1 is given for approx. 50% of the unstressed height Lo
  • In the case of static application and a flat position, one can assume that the maximum force is double the value shown
  • With a parallel arrangement one achieves twice the force
  • The tolerances of the forces at L1 are specified as +-15%.

What are the diameter tolerances of Curved Spring Washers?

  • The inner and outer diameter are given for the unbent condition, i.e. in flat position
  • Bending reduces the inner diameter in one direction

 

 

 

What is the force tolerance of the Curved Washers during spring deflection?

  • The tolerance of the force at L1 is set at +-15%

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Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

Multi Wave Washers

Material for springs

How is the force tolerance of a Multi Wave Washer?

  • The force tolerance F1 for a multi wave washer at L1 is +- 10%

Where is the Multi Wave Spring Washer used?

  • The multi-wave spring washer is used for light loads and very small installation spaces
  • A heat-treated flat wire with rounded edges is continuously wound into a spring with uniform waves and wave heights
  • The spring washers have multiple waves and replace compression springs with round cross-sections when the overall height is limited
  • This means that you have a compression spring with a small overall height
  • This spring has a 30-50% smaller solid height compared to a coil spring with a round wire cross section, with a linear force-displacement curve



    Federscheibe multigewellt

 

What material is the Multi Wave Spring Washer made of?

  • The material used for multi wave disc spring washers is 17/7ph
  • This material likes between 1.4310 and 1.4568
  • The maximum operating temperature of this spring washer is 340°C

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  • Type search value/s in white free data fields
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Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

Wavo Spring Washers (Round Wire)

Material for springs

Which material is the Wavo Spring Washer (Round Wire) made of?

  • 1.1200 EN 10270-1 carbon steel
  • 1.4310 EN 10270-3 stainless steel

Where is the Wavo Spring Washer (Round Wire) used?

  • Our wavo spring washers (round wire) are suitable for a variety of applications where short deflections and low-medium forces are customary
  • Wavo spring washers (round wire) are typically used for preloading bearings, absorbing vibrations and compensating for temperature-related expansions
  • They fit tight radial and axial spaces with inline force, which means assembly sizes can be smaller

federscheibe rund

What are the advantages for Wavo Spring Washers (Round Wire)?

  • The wavo spring washers (round wire) requires only 25% space of a conventional disc spring
  • There is a linear force-displacement curve up to shortly before the solid height

How is the load deflection curve of Wavo Spring Washers (Round Wire)?

  • The load deflection curve for the wavo spring washer (round wire) is linear
  • In the last path to flatness, the force increases progressively as a result of friction between the base and the spring

 

 

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Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

Finger Spring Washers

Material for springs

What are the applications for Finger Spring Washers?

  • Finger spring washers have been developed to reduce noise and to compensate for vibrations caused by excessive loads
  • The service life of ball bearings is increased through the use of finger spring washers
  • Finger spring washers can also be used in the best way to compensate for loss of play

What surface is provided for the Finger Spring Washers?

  • The surface of the finger spring washers is oiled

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  • Type search value/s in white free data fields
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Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

Safety Pins (Fokker Pins)

Material for springs

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Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

Safety Rings for Bores

Material for springs

What is the Safety Ring for Bores used for?

  • The safety ring for bores fixes components in a bore
  • For assembly, the circlip is pushed into the bore until, for example, it engages in a groove by its own tension
  • The ends of the safety ring are so far apart in the untightened state that they can be compressed during assembly

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  • Type search value/s in white free data fields
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Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

Safety Rings for Shafts

Material for springs

What is the Safety Ring for Shafts used for?

  • Our safety ring for shafts fixes components on the exterior of a shaft
  • The safety ring is mounted by snapping the circlip into the bore and into a groove

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  • Type search value/s in white free data fields
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Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

Spring Clips (Spring Clamps)

Material for springs

Where is the Spring Clip (Spring Clamp) used?

  • The spring clip (spring clamp) made of spring steel can fix pipes, tools, shafts and components with its clamping force
  • The spring clip can be fastened to the base with screws or blind rivets

What are the differences between the Spring Clips (Spring Clamps)?

  • The spring clip 1 (spring clamp) has a curved base. When attaching the clip, the base is pressed flat and the previously opened legs have a slight pretension, which tightens the parts to be held more tightly than with clips 2, 3, 4, 5. The fixing hole(s) of the clip are below the clamping area
  • The spring clips 2, 4 and 5 have a straight base. The parts to be clamped can easily be clipped into the slightly opened legs
  • The spring clip (spring clamp) 3 has a straight base with the fixing holes outside the clamping range. The parts to be clamped can easily be clipped into the slightly opened legs
  • The spring clip (spring clamp) E has a straight base with the clamping range increased to the base. The parts to be clamped can easily be clipped into the slightly opened legs

 

What surfaces do the Spring Clips (Spring Clamps) have?

  • The spring clips (spring clamps) can be supplied in galvanised spring steel
  • The range also includes PVC coatings in either white or black
  • This form of coating protects sensitive components that are too tight from surface damage or it is simply an optical variant

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Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

Retaining Pins (like DIN 11024)

Material for springs

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Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

Extension Springs

Material for springs

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  • Type search value/s in white free data fields
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Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

Extension Springs

What preloading is provided for Extension Springs?

  • In the manufacturing of cold-formed extension springs an internal preloading of the spring can be generated depending on the strength of the material
  • When the spring expands, a force must be applied so that the coils are moved apart and evenly spaced from one another
  • In the automatic production of tension springs, lower preloads are achieved than on winding benches

What is the spring rate or spring constant of Extension Springs?

  • If the spring rate c=N/mmis multiplied by the travel s=mm and the preload is added, the spring force F is obtained in Newton F= c*s + F0
  • “Spring rate” and “spring constant” are synonymous terms
  • As a rule there is a linear deflection-force ratio.In the case of extension springs, the linear force-deflection curve can begin at an elevated level due to the pretension generated during winding

What surfaces are provided for Extension Springs?

  • Extension springs made of spring steel 1.1200 are oiled
  • Extension springs made of stainless spring steels are dry, not oiled

What loop configurations and positions are available for Extension Springs?

  • Our extension springs have whole German loops acording DIN 2097, with variable loop positions since the number of coils are used as tolerance compensation during manufacturing

What is the inside loop diameter of Extension Springs?

  • The inside loop diameter is 0.9 times the inside diameter of the spring body

What is the service life of Extension Springs?

  • The life cycles of springs with the designation 0T... and 0C... is approximately 50000 strokes at L1 with a stress factor of 0.5
  • For normal operation, the spring should not be loaded beyond L1
  • The actual service life depends, among other things, on the spring travel between the deflection points and their position relative to the spring length
  • Our engineers would be pleased to help you with the design and recalculation of your application problem

 

 

Material for springs

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  • Type search value/s in white free data fields
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Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

Garter Springs

Material for springs

What are Garter Springs used for?

  • Our interlock garter springs are extension springs with the ends fastened together to form a ring
  • They are primarily used to maintain controlled pressure of a radial lip seal on a shaft and to compensate for lip wear, changes in volume or stiffness of the elastomer, and the effect of temperature changes and time
  • Other uses include small motor belts and electrical connectors
  • Garter springs can easily be shortened to the required length and a relatively firm connection of the spring ends can be achieved by connecting the cylindrical and conical ends together
  • In critical applications, the connection can be fixed through laser welding

 

 

What is the tolerance of the Garter Spring?

  • The tolerance for the outside diameter of Garter springs is da +-0,13mm
  • The tolerance of Garter springs at the force at 4.75 mm deflection is +-10% 



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  • Type search value/s in white free data fields
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Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

How are Garter Springs assembled?

  • Garter springs are available in a variety of standard lengths which can be trimmed and assembled according to the required internal diameter
  • Simply trim the non-tapered end to the required length and assemble the spring by screwing the tapered end into the non-tapered end

Torsion Springs

Material for springs

What tolerances do torsion springs have?

  • The torque is tolerated with +-10% at the specified torsion angle
  • The outer diameter is tolerated with +-5%

What types of ends are provided for torsion springs?

  • Straight ends are standard
  • We produce special ends upon request

What material are Torsion Springs made of?

  • The material used is stainless spring steel, material number 1.4310

Which installation instructions must be observed for Torsion Springs?

  • Our torsion springs are used to absorb and release forces
  • The specified torques are intended for standard applications and static loads
  • A very good service life for dynamic loads is achieved if the torque is reduced by approx. 40%
  • Torsion springs are normally guided over a mandrel
  • The specified mandrel diameter M/S gives 10% clearance between the spring and the axle
  • For larger stresses, the mandrel diameter must be reduced
  • Axial play should also be taken into account during installation in order to ensure proper function
  • Use the spring in the direction of the winding
  • If the spring is used in the opposite direction to the winding direction, it is bent over the stretched fibre and the service life is considerably shortened

 

How large should the shaft diameter for Torsion Springs be?

  • The shaft diameter must be dimensioned so that there is clearance between the inner diameter of the torsion spring and the shaft at the maximum torsion angle of the torsion spring
  • The dimension M/S indicates the maximum shaft diameter at which clearance still exists when the torsion spring has reached the angle of rotation specified in the catalogue

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  • Type search value/s in white free data fields
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Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

What is the smallest bending radius for Spring Steel Wire?

  • The smallest bending radius is r=1d and applies up to a wire diameter of approx. 4mm

Constant Force Springs

Material for springs

Where can the Constant Force Spring be used?

  • Constant force springs are a special type of extension spring
  • They consist of a spiral, which is constructed in such a way that each turn touches the next turn slightly
  • When the spring is deflected, frictional resistance and deflection force act in opposite directions so that an almost constant force is produced
  • The constant force spring is designed for long spring travel with constant force
  • In practice, the spring is fixed firmly to a drum, with the free end absorbing the load
  • This principle can be reversed
  • The spring can be used flexibly, since the force values can be increased or decreased by tandem arrangement or counter-rotating arrangement

How is the Constant Force Spring mounted?

  • Slide bearings (drums) or ball bearings can be used for mounting
  • At least 1½ windings must remain on the drum when the spring is fully expanded
  • It is not necessary to attach the spring to the drum
  • The sufficient wrap angle prevents slipping
  • The ideal drum diameter is 15-20% larger than the relaxed inner diameter of the constant force spring

 

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  • Type search value/s in white free data fields
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Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

What are the tolerances for the Constant Force Spring?

Our constant force springs have the following tolerances

  • Di=inner diameter [mm] =+-10%
  • Da=outer diameter [mm] =+-10%
  • F=force [N]=+-10%

Packaged Assortments

Material for springs

0E202AL - Music Wire (Spring Steel): What spring dimensions and quantities are available in the Extension Spring range?

The assortment is sorted in the assortment box and marked with assigned article numbers for reordering the individual springs.

 


Extension Springs Range

 

Kit No.: E202AL - 56 Items (2 springs per item)

E0180-022-1000M

E0180-022-1370M

E0180-022-2000M

E0180-026-1000M

E0180-026-1370M

E0180-026-2000M

E0180-031-1000M

E0180-031-1500M

E0180-031-2500M

E0240-026-1000M

E0240-026-1500M

E0240-026-2500M

E0240-029-1000M

E0240-029-1500M

E0240-029-2250M

E0240-031-1000M

E0240-031-1500M

E0240-031-2500M

E0240-034-1000M

E0240-034-1500M

E0240-034-2500M

E0240-037-1000M

E0240-037-1500M

E0240-037-2500M

E0300-037-1000M

E0300-037-1500M

E0300-037-2500M

E0300-049-1000M

E0300-049-1500M

E0300-049-2500M

E0360-031-1000M

E0360-031-1250M

E0360-031-1750M

E0360-037-1000M

E0360-037-1500M

E0360-037-2500M

E0360-041-1000M

E0360-041-1500M

E0360-041-2000M

E0360-041-2500M

E0360-041-3000M

E0360-045-1000M

E0360-045-1500M

E0360-045-2000M

 

E0360-045-3000M

E0360-045-4500M

E0360-049-1000M

E0360-049-2000M

E0360-049-3000M

E0360-049-4000M

E0360-049-5000M

E0360-055-1000M

E0360-055-2000M

E0360-055-3000M

E0360-055-4000M

E0360-055-5000M

 

 

 

 

 

0E202AH - Music Wire (Spring Steel): What spring dimensions and quantities are available in the Extension Spring range?

The assortment is sorted in the assortment box and marked with assigned article numbers for reordering the individual springs.

 

Extension Springs music wire (spring steel)

Kit No. E202AH - 28 items (2 each P/N)


E0850-055-2000M
E0850-055-2500M
E0850-055-2750M
E0850-063-2250M
E0850-063-2750M
E0850-063-3500M
E0850-075-2500M
E0850-075-3000M
E0850-075-4000M
E0850-085-2500M
E0850-085-3000M
E0850-085-4000M
E1000-063-2500M
E1000-063-3000M
E1000-063-3250M
E1000-075-2500M
E1000-075-3000M
E1000-075-4000M
E1000-085-3000M
E1000-085-4000M
E1000-095-3000M
E1000-095-4000M
E1000-095-4500M
E1000-105-3000M
E1000-105-4000M
E1000-105-4500M
E1000-115-3000M
E1000-115-4000M
 

0A53000 - Music Wire (Spring Steel): What spring dimensions and quantities are available in the metric Compression Spring range?

The assortment is sorted in the assortment box and marked with assigned article numbers for reordering the individual springs.

 

Metric Compression Springs 

 

Assortment no.: A53000 music wire - 30 items - 300 parts

d [mm]

Da [mm]

Lo [mm]

c [N/mm]

order no

quantity

0,4 2,4 3,5 9,31 D10850 10
0,4 5,4 53 0,11 D11090 10
0,4 2,4 7 9,57 D11870 10
0,4 3,6 5,6 2,28 D10950 10
0,4 3,6 25,5 0,43 D10990 10
0,4 5,4 24 0,25 D11070 10
0,5 3 4,4 11,58 D11100 10
0,5 3 8,7 4,8 D11120 10
0,5 3 17,5 2,21 D11140 10
0,5 4,5 7 2,83 D11200 10
0,5 4,5 15 1,71 D11220 10
0,5 4,5 31 0,54 D11240 10
0,5 5,5 9,4 1,46 D11250 10
0,5 5,5 20,5 0,61 D11270 10
0,5 5,5 44,5 0,27 D11290 10
0,5 6,8 13,5 0,73 D11300 10
0,5 6,8 30 0,3 D11320 10
0,5 6,8 65 0,14 D11340 10
0,63 3,83 5,5 14,02 D11350 10
0,63 3,83 11 5,77 D11370 10
0,63 3,83 22,5 2,65 D11390 10
0,63 5,63 8,5 3,69 D11450 10
0,63 5,63 18,5 1,55 D11470 10
0,63 5,63 38,5 0,7 D11490 10
0,63 8,63 16 0,89 D11550 10
0,63 8,63 37 0,37 D11570 10
0,8 4,8 14 7,67 D11620 10
0,8 5,8 12 6,07 D11660 10
1 6 8,5 23,24 D11850 10
1 7,3 10 11,57 D11900 10

0C102AL Music Wire (Spring Steel): What spring dimensions and quantities are available in the Compression and Extension Spring range??

The assortment is sorted in the assortment box and marked with assigned article numbers for reordering the individual springs.

 

Compression Springs: music wire (spring steel)

Kit No. C102AL - 84 items (2 each P/N)


C0180-016-0380M
C0180-016-0500M
C0180-016-0750M
C0180-018-0500M
C0180-018-0100M
C0180-018-1500M
C0180-020-0500M
C0180-020-1000M
C0180-020-1500M
C0180-022-0500M
C0180-022-1000M
C0180-022-1500M
C0180-024-0500M
C0180-024-1000M
C0180-024-1500M
C0180-026-0500M
C0180-026-1000M
C0180-026-1500M
C0180-029-0500M
C0180-029-1000M
C0180-029-1500M
C0180-032-0500M
C0180-032-1000M
C0180-032-2000M
C0210-022-0500M
C0210-022-0880M
C0210-022-1500M
C0210-026-0500M
C0210-026-1000M
C0210-026-1500M
C0240-020-0500M
C0240-020-1000M
C0240-020-1750M
C0240-022-0500M
C0240-022-1000M
C0240-022-2000M
C0240-024-0500M
C0240-024-1000M
C0240-024-2000M
C0240-026-0500M
C0240-026-1000M
C0240-026-2000M
C0240-029-0500M
C0240-029-1000M
C0240-029-2000M
C0240-032-0500M
C0240-032-1000M
C0240-032-2000M
C0240-035-0620M
C0240-035-1250M
C0240-035-2000M
C0240-038-0750M
C0240-038-1250M
C0240-038-2000M
C0240-040-0750M
C0240-040-1250M
C0240-040-2000M
C0240-042-0750M
C0240-042-1500M
C0240-042-2500M
C0300-022-0750M
C0300-022-1250M
C0300-022-2000M
C0300-026-0750M
C0300-026-1250M
C0300-026-2000M
C0300-030-0750M
C0300-030-1250M
C0300-030-2000M
C0300-032-0750M
C0300-032-1250M
C0300-032-2000M
C0300-038-0750M
C0300-038-1500M
C0300-038-2000M
C0300-040-0750M
C0300-040-1500M
C0300-040-2000M
C0300-042-0750M
C0300-042-1500M
C0300-042-2250M
C0300-045-0750M
C0300-045-1500M
C0300-045-2250M

0C102AM Music Wire (Spring Steel): What spring dimensions and quantities are available in the Compression and Extension Spring range??

 

Compression Springs

 

Kit No. C102AM - 84 items (2 each P/N)

C0360-026-1500M
C0360-026-2000M
C0360-029-0500M
C0360-029-1250M
C0360-029-1750M
C0360-032-0750M
C0360-032-1500M
C0360-032-2000M
C0360-035-0750M
C0360-035-1250M
C0360-035-2000M
C0360-038-0750M
C0360-038-1250M
C0360-038-2000M
C0360-040-0750M
C0360-040-1500M
C0360-040-2000M
C0360-042-0750M
C0360-042-1250M
C0360-042-2000M
C0360-045-0750M
C0360-045-1250M
C0360-045-2000M
C0390-043-0750M
C0390-043-1000M
C0390-043-1750M
C0390-047-0750M
C0390-047-1000M
C0390-047-1750M
C0420-038-0750M
C0420-038-1000M
C0420-038-1750M
C0420-042-0750M
C0420-042-1000M
C0420-042-2000M
C0420-045-0500M
C0420-045-1000M
C0420-045-1500M
C0420-055-0500M
C0420-055-1000M
C0420-055-2000M
C0455-039-0500M
C0455-039-1000M
C0455-039-1750M
C0455-046-0500M
C0455-046-1000M
C0455-046-1750M
C0480-038-0750M
C0480-038-1250M
C0480-038-2000M
C0480-042-0750M
C0480-042-1250M
C0480-042-2000M
C0480-045-0750M
C0480-045-1250M
C0480-045-2000M
C0480-051-0750M
C0480-051-1250M
C0480-051-2000M
C0480-055-0750M
C0480-055-1250M
C0480-055-2000M
C0480-059-0750M
C0480-059-1250M
C0480-059-2000M
C0480-063-1000M
C0480-063-1500M
C0480-063-2000M
C0600-045-1000M
C0600-045-1500M
C0600-045-2000M
C0600-049-1250M
C0600-049-2000M
C0600-049-2500M
C0600-055-1000M
C0600-055-1750M
C0600-055-2500M
C0600-059-1000M
C0600-059-2000M
C0600-059-2500M
C0600-063-1000M
C0600-063-2000M
C0600-063-2500M
C0600-063-2500M

The assortment is sorted in the assortment box and marked with assigned article numbers for reordering individual springs.

0C102AH Music Wire (Spring Steel): What spring dimensions and quantities are available in the Compression Spring range?

The assortment is sorted in the assortment box and marked with assigned article numbers for reordering the individual springs.

 

Compression Springs


Kit No. C102AH - 61 items (2 each P/N)


C0600-067-1000M
C0600-067-1500M
C0600-067-2000M
C0600-072-1000M
C0600-072-1500M
C0600-072-2000M
C0720-055-1000M
C0720-055-1500M
C0720-055-2000M
C0720-063-1000M
C0720-063-1500M
C0720-063-2000M
C0720-065-1000M
C0720-065-1500M
C0720-065-2000M
C0720-067-1000M
C0720-067-1500M
C0720-067-2000M
C0720-072-1000M
C0720-072-1500M
C0720-072-2000M
C0850-068-1000M
C0850-068-1500M
C0850-068-2000M
C0850-074-1000M
C0850-074-1500M
C0850-074-2000M
C0850-081-1000M
C0850-081-1500M
C0850-081-2000M
C0850-085-1000M
C0850-085-1500M
C0850-085-2000M
C0975-074-1000M
C0975-074-1500M
C0975-074-2000M
C0975-085-1000M
C0975-085-1500M
C0975-085-2000M
C0975-092-1000M
C0975-092-1500M
C0975-092-2000M
C0975-096-1500M
C0975-096-2000M
C1100-085-1500M
C1100-085-2000M
C1100-096-1500M
C1100-096-2000M
C1100-105-1500M
C1100-105-2000M
C1100-112-1000M
C1100-112-1500M
C1100-112-2000M
C1225-096-1000M
C1225-096-1500M
C1225-105-1000M
C1225-105-1500M
C1225-112-1000M
C1225-112-1500M
C1225-125-1000M
C1225-125-1500M

0A53020 - Music Wire (Spring Steel): What spring dimensions and quantities are available in the metric Compression Spring range?

The assortment is sorted in the assortment box and marked with assigned article numbers for reordering the individual springs.

 

Metric Compression Springs

 

Assortment no: A53020 Music Wire - 12 items - 120 parts

d [mm]

Da [mm]

Lo [mm]

c [N/mm]

order no

quantity

0,63 5,63 38,5 0,7 D11490 10
0,63 6,93 54 0,34 D11450 10
0,63 8,63 55 0,25 D11580 10
0,8 8,8 47 0,65 D11740 10
0,8 10,8 45,5 0,49 D11820 10
1 7,3 43,5 2,2 D11940 10
1 9 59 1,08 D11990 10
1 11 56 0,81 D22030 10
1,25 7,55 51,5 5,39 D22140 10
1,25 9,25 47,5 3,96 D22180 10
1,25 11,25 44,5 2,92 D22220 10
1,6 9,6 45 10,4 D22380 10

0A63000 - Stainless Spring Steel Wire: What spring dimensions and quantities are available in the metric Compression Spring range?

The assortment is sorted in the assortment box and marked with assigned article numbers for reordering the individual springs.

Metric Compression Springs 

 

Assortment no: A63000 stainless steel - 30 items - 300 parts

d [mm]

Da [mm]

Lo [mm]

c [N/mm]

order no

quantity

0,4 2,4 3,5 7,76 D20850 10
0,4 5,4 53 0,09 D21090 10
0,4 2,4 7 7,97 D21870 10
0,4 3,6 5,6 1,9 D20950 10
0,4 3,6 25,5 0,36 D20990 10
0,4 5,4 24 0,21 D21070 10
0,5 3 4,4 9,65 D21100 10
0,5 3 8,7 4 D21120 10
0,5 3 17,5 1,84 D21140 10
0,5 4,5 7 2,36 D21200 10
0,5 4,5 15 1,71 D21220 10
0,5 4,5 31 0,45 D21240 10
0,5 5,5 9,4 1,22 D21250 10
0,5 5,5 20,5 0,51 D21270 10
0,5 5,5 44,5 0,22 D21290 10
0,5 6,8 13,5 0,61 D21300 10
0,5 6,8 30 0,25 D21320 10
0,5 6,8 65 0,12 D21340 10
0,63 3,83 5,5 14,02 D21350 10
0,63 3,83 11 4,81 D21370 10
0,63 3,83 22,5 2,21 D21390 10
0,63 5,63 8,5 3,07 D21450 10
0,63 5,63 18,5 1,29 D21470 10
0,63 5,63 38,5 0,58 D21490 10
0,63 8,63 16 0,74 D21550 10
0,63 8,63 37 0,31 D21570 10
0,8 4,8 14 6,39 D21620 10
0,8 5,8 12 5,06 D21660 10
1 6 8,5 19,36 D21850 10
1 7,3 10 9,64 D21900 10

0A63010 - Stainless Spring Steel Wire: What spring dimensions and quantities are available in the metric Extension Spring range?

Metric Extension Springs Stainless

             

Kit No. A53010 - 30 items - 300 pieces

d [mm]

Da [mm]

Lo [mm]

c [N/,,]

Fo [N]

order no.

Quantity

0,5 2,5 15,4 3,19 2,4 T40820 10
0,5 3,5 17 0,94 1,9 T40850 10
0,5 3,5 24,5 0,59 1,8 T40860 10
0,5 5,5 15,7 0,31 1,3 T40890 10
0,5 5,5 27,7 0,13 1 T40910 10
0,5 5,5 37,7 0,09 0,7 T40920 10
0,55 2,8 12,1 5,11 2,8 T40940 10
0,55 2,8 17 3,27 2,8 T40950 10
0,55 3,5 13,2 2,27 2,3 T40970 10
0,55 3,5 26,4 0,9 2,5 T40990 10
0,55 6 17,2 0,36 1,4 T41010 10
0,55 6 30,4 0,15 1,1 T41030 10
0,63 3 13,5 7,51 4 T41060 10
0,63 3 19,2 4,81 4 T41070 10
0,63 4,5 15,9 1,73 2,7 T41090 10
0,63 4,5 31 0,7 2,5 T41100 10
0,63 7 25,6 0,25 1,8 T41140 10
0,7 5 24 1,23 6,4 T41220 10
0,7 7,5 21,7 0,49 2,2 T41250 10
0,7 7,5 38,5 0,2 1,9 T41270 10
0,8 4 17,4 8 5,8 T41300 10
0,8 5,5 19,8 2,5 4,7 T41330 10
0,8 5,5 27 1,6 4,6 T41340 10
0,8 5,5 39 1 4,6 T41350 10
0,8 9 32,6 0,3 3 T41390 10
0,8 9 60,6 0,13 2,4 T41410 10
0,9 4,5 19,6 8,69 7,4 T41430 10
0,9 6,3 30,6 1,7 5,5 T41470 10
1 5 21,8 9,9 9,3 T41550 10
1 7 25 2,94 6,8 T41580 10

0A53010 - Music Wire (Spring Steel): What spring dimensions and quantities are available in the metric Extension Spring range?

The assortment is sorted in the assortment box and marked with assigned

article numbers for reordering the individual springs.

             

Metric Extension Springs Music Wire

 

Assortment No: A53010 - 30 different dimensions - 300 parts total

             

d [mm]

Da [mm]

Lo [mm]

c [N/mm]

Fo [N]

Order no.

Quantity

0,5 2,5 15,4 3,19 2,4 T30820 10
0,5 3,5 17 0,94 1,9 T30850 10
0,5 3,5 24,5 0,59 1,8 T30860 10
0,5 5,5 15,7 0,31 1,3 T30890 10
0,5 5,5 27,7 0,13 1 T30910 10
0,5 5,5 37,7 0,09 0,7 T30920 10
0,55 2,8 12,1 5,11 2,8 T30940 10
0,55 2,8 17 3,27 2,8 T30950 10
0,55 3,5 13,2 2,27 2,3 T30970 10
0,55 3,5 26,4 0,9 2,5 T30990 10
0,55 6 17,2 0,36 1,4 T31010 10
0,55 6 30,4 0,15 1,1 T31030 10
0,63 3 13,5 7,51 4 T31060 10
0,63 3 19,2 4,81 4 T31070 10
0,63 4,5 15,9 1,73 2,7 T31090 10
0,63 4,5 31 0,7 2,5 T31100 10
0,63 7 25,6 0,25 1,8 T31140 10
0,7 5 24 1,23 6,4 T31220 10
0,7 7,5 21,7 0,49 2,2 T31250 10
0,7 7,5 38,5 0,2 1,9 T31270 10
0,8 4 17,4 8 5,8 T31300 10
0,8 5,5 19,8 2,5 4,7 T31330 10
0,8 5,5 27 1,6 4,6 T31340 10
0,8 5,5 39 1 4,6 T31350 10
0,8 9 32,6 0,3 3 T31390 10
0,8 9 60,6 0,13 2,4 T31410 10
0,9 4,5 19,6 8,69 7,4 T31430 10
0,9 6,3 30,6 1,7 5,5 T31470 10
1 5 21,8 9,9 9,3 T31550 10
1 7 25 2,94 6,8 T31580 10

0A63020 - Stainless Spring Steel Wire: What spring dimensions and quantities are available in the metric Compression Spring range??

The assortment is sorted in the assortment box and marked with assigned article numbers for reordering the individual springs.

Metric Compression Springs

 

Assortment no: A63020 stainless steel - 12 items - 120 parts

d [mm]

Da [mm]

Lo [mm]

c [N/mm]

order no

quantity

0,63 5,63 38,5 0,58 D21490 10
0,63 6,93 54 3,07 D21450 10
0,63 8,63 55 0,21 D21580 10
0,8 8,8 47 0,75 D21740 10
0,8 10,8 45,5 0,41 D21820 10
1 7,3 43,5 1,83 D21940 10
1 9 59 0,9 D21990 10
1 11 56 0,67 D22030 10
1,25 7,55 51,5 4,49 D22140 10
1,25 9,25 47,5 3,3 D22180 10
1,25 11,25 44,5 2,43 D22220 10
1,6 9,6 45 8,66 D22380 10

0A63030 - Stainless Spring Steel Wire: What spring dimensions and quantities are available in the metric Extension Spring Range?

The assortment is sorted in the assortment box and marked with assigned

article numbers for reordering the individual springs.

 

Metric Extension Springs Stainless

             

Kit No. A63030 - 12 items - 120 pieces

d [mm]

Da [mm]

Lo [mm]

c [N/mm]

Fo [N]

Order no.

Quantity

0,63 7 47,6 0,11 1,2 T41110 10
0,7 7,5 52,5 0,13 2,3 T41280 10
0,8 5,5 27 1,6 4,6 T41340 10
0,8 9 44,6 0,19 2,7 T41400 10
0,8 9 60,6 0,13 2,4 T41410 10
0,9 10 28,4 0,55 3,7 T41500 10
1 11 55,4 0,26 3,9 T41650 10
1,2 8,5 59 1,35 9,3 T41850 10
1,2 13 48,2 0,51 6,6 T41890 10
1,4 7 43,1 8,91 16,9 T41940 10
1,4 10 35,3 3,83 12,7 T41960 10
1,6 8 49,3 10,2 21,6 T32070 10

0A53060 - Music Wire (Spring Steel): What spring dimensions and quantities are available in the metric Compression and Extension Spring range?

The assortment is sorted in the assortment box and marked with assigned article numbers for reordering the individual springs.

 

Compression and Extension Springs

 

Assortment no: A53060 music wire (spring steel) - 41 items - 200 parts

 

d [mm]

Dm [mm]

Lo [mm]

c [N/mm]

Fo [N]

Order no.

Quantity

  0,8 8,8 47 0,65 * D11780 6
  0,8 8,8 68 0,44 * D11790 6
  0,8 10,8 45,5 0,49 * D11820 3
  0,8 10,8 96,5 0,23 * D11840 6
  1 9 59 1,08 * D11990 6
  1 11 81,5 0,55 * D12040 3
  1 13,5 55,5 0,61 * D12070 6
  1 13,5 115 0,28 * D12090 6
  1,25 9,25 69 2,69 * D12190 6
  1,25 13,75 130 0,69 * D12290 6
  1,25 17,25 205 0,32 * D12340 3
  1,6 9,6 65,5 7,05 * D12390 6
  1,6 11,6 40,5 7,87 * D12420 6
  1,6 14,1 115 1,84 * D12490 3
  1,6 21,6 240 0,45 * D12950 3
  2 12 18 46,6 * D12600 6
  2 12 38,5 19,2 * D12620 6
  2 14,5 49,5 9,81 * D12670 6
  2 22 200 1,1 * D12790 6
  0,5 3,5 290 0,05 1,5 T30870 6
  0,7 5 34,5 0,77 3,6 T31230 6
  0,8 5,5 39 0,1 4,6 T31350 6
  0,8 5,5 290 0,11 5,5 T31360 6
  0,8 9 60,6 0,13 2,4 T31410 6
  0,9 10 68 0,15 3,3 T31530 2
  1 7 49 1,18 6,7 T31600 6
  1 7 290 0,18 5,7 T31610 6
  1 11 75,4 0,17 4,3 T31660 6
  1,2 8,5 59 1,35 9,3 T31850 6
  1,2 8,5 290 0,24 8,8 T31860 3
  1,2 13 66,2 0,32 6,4 T31900 6
  1,2 13 90,2 0,21 6,9 T31910 3
  1,4 10 68,9 1,54 12,5 T31980 6
  1,4 15 43,3 0,97 8,6 T32010 6
  1,4 15 105 0,26 8,5 T32040 2
  1,6 11 78,1 2,01 16,9 T32110 6
  1,6 17 120 0,3 12,5 T32160 2
  1,8 12 290 0,68 2,2 T32240 3
  1,8 20 56,8 1,11 12,6 T32260 2
  2 14 50 5,88 25 T32340 3
  2 14 68 3,77 25 T32350 3

0F502A - Music Wire (Spring Steel): What spring dimensions and quantities are available in the Finger Spring Washer range?

The assortment is sorted in the assortment box and marked with assigned article numbers for reordering the individual springs.

 

Finger Spring Washers


Kit No. F502A - 20 items (2 Each P/N)


F60400
F60410
F60420
F60430
F60440
F60450
F60460
F60470
F60480
F60490
F60500
F60510
F60520
F60530
F60540
F60550
F60560
F60570
F60580
F60590
 

0A63040 - Stainless Spring Steel Wire -What spring dimensions and quantities are available in the metric Compression Spring range?

The assortment is sorted in the assortment box and marked with assigned article numbers for reordering individual springs.

 

Metric Compression Springs

Assortment no: A63040 Stainless Steel - 21 items - 200 parts

               

d [mm]

 

Da [mm]

Lo [mm]

c [N/mm]

Quantity

Order no.

Fmax [N]

0,5   6,8 65 0,12 12 D21340 5,47
0,63   4,63 29 1,12 12 D21440 14,29
0,8   7,1 48 0,9 12 D21740 28,77
0,8   8,8 68 0,75 12 D21790 20,02
0,8   10,8 96,5 0,19 12 D21840 12,83
1   9 59 0,9 12 D21990 27,61
1   11 39 1 12 D22020 22,79
1   11 81,5 0,46 6 D22040 22,79
1   13,5 115 0,23 12 D22090 18,30
1,25   7,55 51,5 4,49 12 D22140 111,10
1,25   9,25 69 2,24 12 D22190 87,41
1,25   11,25 93,5 1,12 6 D22240 71,15
1,25   13,75 62,5 1,24 12 D22270 57,51
1,6   9,6 65,5 5,87 12 D22390 176,45
1,6   17,6 34 3,87 10 D22500 88,21
1,6   17,6 165 0,73 3 D22540 88,22
1,6   21,6 240 0,37 6 D22590 70,66
2   12 38,5 16,01 10 D22620 264,68
2   18 145 1,8 6 D22740 165,01
2   22 200 0,92 3 D22790 132,34
2   27 290 0,47 6 D22840 106,20

0A53030 - Stainless spring steel wire: What spring dimensions and quantities are available in the metric extension spring range?

The assortment is sorted in the assortment box and marked with assigned

article numbers for reordering individual springs


Metric Extension Springs

           

Kit No. A53030 - 12 items - 120 pieces

d [mm]

Da [mm]

Lo [mm]

c [N/mm]

Fo [N]

Quantity

0,63 7 47,6 0,11 1,2 10
0,7 7,5 52,5 0,13 2,3 10
0,8 5,5 27 1,6 4,6 10
0,8 9 44,6 0,19 2,7 10
0,8 9 60,6 0,13 2,4 10
0,9 10 28,4 0,55 3,7 10
1 11 55,4 0,26 3,9 10
1,2 8,5 59 1,35 9,3 10
1,2 13 48,2 0,51 6,6 10
1,4 7 43,1 8,91 16,9 10
1,4 10 35,3 3,83 12,7 10
1,6 8 49,3 10,2 21,6 10

0A63060 - Stainless Spring Steel Wire: What spring dimensions and quantities are available in metric Compression and Extension Springs?

Assortments are sorted in the assortment box and marked with assigned article numbers for reordering individual springs.

 

Metric Compression and Extension Springs stainless steel

 

Assortment no: A63060 stainless steel - 41 items - 200 parts  

d [mm]

Dm [mm]

Lo [mm]

c [N/mm]

Fo [N]

Order no.

Quantity

0,8 8,8 47 0,54 * D21780 6
0,8 8,8 68 0,37 * D21790 6
0,8 10,8 45,5 0,41 * D21820 3
0,8 10,8 96,5 0,19 * D21840 6
1 9 59 0,9 * D21990 6
1 11 81,5 0,46 * D22040 3
1 13,5 55,5 0,51 * D22070 6
1 13,5 115 0,23 * D22090 6
1,25 9,25 69 2,24 * D22190 6
1,25 13,75 130 0,57 * D22290 6
1,25 17,25 205 0,27 * D22340 3
1,6 9,6 65,5 5,84 * D22390 6
1,6 11,6 40,5 6,56 * D22420 6
1,6 14,1 115 1,53 * D22490 3
1,6 21,6 240 30,96 * D22950 3
2 12 18 38,8 * D22600 6
2 12 38,5 16,07 * D22620 6
2 14,5 49,5 8,17 * D22670 6
2 22 200 0,92 * D22790 6
0,5 3,5 290 0,03 1,47 T40870 6
0,7 5 34,5 0,64 2,83 T41230 6
0,8 5,5 39 0,83 3,99 T41350 6
0,8 5,5 290 0,09 3,99 T41360 6
0,8 9 60,6 0,11 2,28 T41410 6
0,9 10 68 0,12 2,89 T41530 2
1 7 49 0,98 6,27 T41600 6
1 7 290 0,15 6,27 T41610 6
1 11 75,4 0,14 3,49 T41660 6
1,2 8,5 59 1,12 7,68 T41850 6
1,2 8,5 290 0,2 7,68 T41860 3
1,2 13 66,2 0,27 5,47 T41900 6
1,2 13 90,2 0,17 5,47 T41910 3
1,4 10 68,9 1,28 10,55 T41980 6
1,4 15 43,3 0,81 7,09 T42010 6
1,4 15 105 0,22 7,09 T42040 2
1,6 11 78,1 1,67 14,09 T42110 6
1,6 17 120 0,25 9,68 T42160 2
1,8 12 290 0,57 17,86 T42240 3
1,8 20 56,8 0,92 10,87 T42260 2
2 14 50 4,9 21,04 T42340 3
2 14 68 3,14 21,04 T42350 3

Febrotec Search

Data Table Search

  • Type search value/s in white free data fields
  • Enter select to get the table of springs with search value
  • Multiple clicks on table header will show minimum or maximum assortment accordingly

 

You may search for

  • Alternative product numbers
  • Spring designations generally used
  • Dimensions
  • DIN designation

 

Input at Febrotec Search

Search for

Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002

0A53050_ Music wire (Spring steel). What spring dimensions and quantities are available in the Extension Spring range?

To reorder the individual springs, assortments are sorted in the assortment box and marked with assigned article numbers.

 

Metric Extension Springs

             

Assortment no: A53050 - 25 items - 200 parts

d [mm]

Da  [mm]

Lo [mm]

c [N/mm]

Fo [N]

Order no.

Quantity

0,7 5 34,5 0,77 3,9 T31230 12
0,8 5,5 39 1 4,6 T31350 12
0,8 5,5 290 0,11 5,5 T31360 12
0,8 9 60,6 0,13 2,4 T31410 12
0,9 10 68 0,15 3,3 T31530 3
1 7 49 1,18 6,7 T31600 12
1 7 290 0,18 5,7 T31610 6
1 11 75,4 0,17 4,3 T31660 12
1,1 12 44,3 0,46 5,4 T31760 12
1,2 8,5 59 1,35 9,3 T31850 12
1,2 8,5 290 0,24 6,8 T31860 3
1,2 13 66,2 0,32 6,4 T31900 12
1,2 13 90,2 0,21 6,9 T31910 6
1,4 10 68,9 1,54 12,4 T31980 12
1,4 10 290 0,32 13,2 T31990 3
1,4 15 43,3 0,97 8,6 T32010 9
1,6 11 54,1 3,22 16,7 T32100 3
1,6 11 78,1 2,01 17 T32110 12
1,6 17 87,7 0,46 11 T32150 6
1,8 12 290 0,68 22 T32240 3
1,8 20 56,8 1,11 12,6 T32260 2
2 14 50 5,88 25,2 T32340 6
2 14 98 2,35 25,4 T32360 6
2,5 28 139 0,6 23,8 T32640 6
3,2 22 156 4,02 57 T32840 6

0A63050 Stainless Steel Wire: What spring dimensions and quantities are available in the metric Extension Spring range?

To reorder individual springs, assortments are sorted in the assortment box and marked with assigned article numbers.

Metric Extension Springs

 

Assortment no: 0A63050 Stainless Steel Wire - 25 items - 200 parts

d [mm]

Da [mm]

Lo [mm]

c [N/mm]

Fo [N]

Order no.

Quantity

0,7 5 34,5 0,64 2,83 T41230 12
0,8 5,5 39 0,83 3,99 T41350 12
0,8 5,5 290 0,09 3,99 T41360 12
0,8 9 60,6 0,11 2,28 T41410 12
0,9 10 68 0,12 2,89 T41530 3
1 7 49 0,98 6,27 T41600 12
1 7 290 0,15 6,27 T41610 6
1 11 75,4 0,14 3,49 T41660 12
1,1 12 44,3 0,38 4,38 T41760 12
1,2 8,5 59 1,12 7,68 T41850 12
1,2 8,5 290 0,2 7,68 T41860 3
1,2 13 66,2 0,27 5,47 T41900 12
1,2 13 90,2 0,17 5,47 T41910 6
1,4 10 68,9 11,58 14,07 T41980 12
1,4 10 290 0,27 10,55 T41990 3
1,4 15 43,3 0,81 7,09 T42010 9
1,6 11 54,1 2,68 14,09 T42100 3
1,6 11 78,1 1,67 14,09 T42110 12
1,6 17 87,7 0,38 9,68 T42150 6
1,8 12 290 0,57 17,86 T42240 3
1,8 20 56,8 0,92 10,87 T42260 2
2 14 50 4,9 21,04 T42340 6
2 14 98 1,96 21,04 T42360 6
2,5 28 139 0,5 19,82 T42640 6
3,2 22 156 3,35 47,5 T42840 6

Steel Wire Bars

Material for springs

What is the smallest bending radius for Spring Steel Wire?

  • The smallest bending radius for spring steel wire is r=1d
  • This applies to a wire diameter of up to 4mm

What tempering temperatures are used after coiling springs?

Material for springs

  • Carbon steel 1.1200       - 270°C - 0,5 hours* - air cooling
  • Stainless steel 1.4310    - 380°C - 0,5 hours - air cooling
  • Stainless steel 1.4568    - 450°C - 1,0 hours - air cooling
  • Stainless steel 1.4571    - 450°C - 1,0 hours - air cooling
  • Beryllium copper 2.1247 - 310 bis 320°C - 2,0 hours - air cooling

* time

  • d~1mm > 5min
  • d~10-15 mm  10-25 min
  • d~20mm  > 30min

Febrotec Search

Data Table Search

  • Type search value/s in white free data fields
  • Enter select to get the table of springs with search value
  • Multiple clicks on table header will show minimum or maximum assortment accordingly

 

You may search for

  • Alternative product numbers
  • Spring designations generally used
  • Dimensions
  • DIN designation

 

Input at Febrotec Search

Search for

Input

Disc Spring

Da=20 Di=10,2 t=0,5

20x10

Compression Spring

d=2 Da=12

(Dm=10 is nominal DIN value ) Lo=18

2x10  

Extension Spring

d=1 Da=11

1x11

   

Designation

D12100

D121

Designation

0C0240-0200250M

C240-02

C0240-02 or 0C0240-02 or c24002